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Failure Rates in Cannabis Lab Testing: What to Know

Updated: Jul 17


Failure Rates in Cannabis Lab Testing: What to Know - Featured Image

Cannabis lab testing aims to ensure products meet safety and quality standards before reaching consumers. However, failure rates reveal a concerning trend in the industry.


You may have seen headlines highlighting the percentage of cannabis products that fail lab tests. Understanding these failure rates is vital for making informed decisions as a consumer or business owner.


In this article, we'll look at what failure rates in cannabis lab testing mean, their impact on the industry, and the factors contributing to these failures.


Worried about cannabis testing failures? Ensure your products meet safety standards with Arvida Labs.


Key Points of Article


  • Failure rates in cannabis lab testing indicate the percentage of samples that do not meet required safety and quality standards.


  • High failure rates in lab tests undermine consumer trust, highlight the need for standardized testing protocols, and indicate potential health hazards.


  • Common causes of testing failures include pesticide and heavy metal contamination, microbial contamination, inaccurate potency labeling, residual solvents, improper sampling, and lack of standardized methodologies.


  • States like Maine, New York, and Oregon have notable issues with failure rates due to inconsistent lab testing policies and the absence of federal guidelines.


  • To minimize failure rates, businesses should implement strict quality control measures, conduct regular internal testing, use proper sampling procedures, stay up-to-date on regulatory changes, and partner with reputable testing labs.


  • Ensure your cannabis products meet safety standards with Arvida Labs' advanced technology and expert team, guaranteeing reliable, high-quality distillate and isolate products. Shop at Arvida Labs today.


What are Failure Rates in Cannabis Lab Testing?


Failure rates in cannabis lab testing refer to the percentage of cannabis samples that do not meet required safety and quality standards. This includes failing tests for:


  • Pesticides: Some cannabis samples contain pesticide levels exceeding allowable limits, potentially exposing consumers to harmful chemicals.


  • Heavy Metals: Cannabis plants can absorb heavy metals from soil, fertilizers, and other sources. High levels of these metals can be toxic when consumed.


  • Microbial Contamination: Cannabis samples may fail testing due to the presence of harmful microbes like bacteria, fungi, or mold that can cause health issues.


  • Inaccurate Potency: Labeling a product with incorrect THC or CBD levels misleads consumers and raises concerns about consistency and transparency.


Why are Failure Rates in Cannabis Lab Testing a Concern?


High failure rates in cannabis lab testing raise red flags about the safety and quality of products reaching you, the consumer. When products fail tests, it means they contain harmful contaminants or inaccurately labeled potency levels, which can put your health at risk.


  • Undermines Consumer Trust: High failure rates erode customer confidence in the legal cannabis market's ability to provide reliable, thoroughly tested products. Consumers may question whether they can trust the labels and safety of the products they purchase.


  • Highlights Need for Standardization: Inconsistencies in lab testing results across different states underscore the necessity for standardized testing protocols. Without consistent standards, you face uncertainty about product quality and safety from one state to another.


  • Indicates Potential Health Hazards: Failed tests suggest the presence of pesticides, heavy metals, or microbial contamination that exceed allowable limits. Consuming products with these contaminants can expose you to toxic substances and potential health problems.


  • Reveals Labeling Discrepancies: Inaccurate potency labeling misleads you about the THC or CBD levels in a product. This lack of transparency makes it difficult for you to make informed decisions and manage your dosage effectively.


As failure rates persist, they emphasize the urgent need for improved regulations, oversight, and quality control measures in the cannabis industry. Addressing these concerns is paramount to ensuring you have access to safe, reliable cannabis products that meet your expectations and prioritize your well-being.


Common Causes of Cannabis Lab Testing Failures


Several factors contribute to the persistent issue of cannabis products failing lab tests. Understanding these common causes is key to making informed decisions as a consumer and holding the industry accountable for delivering safe, reliable products.


  • Pesticide Contamination: Cannabis plants treated with unapproved or excessive levels of pesticides can lead to contaminated products that exceed allowable limits. Ingesting or inhaling these pesticides can pose health risks, especially for immunocompromised individuals.


  • Heavy Metal Contamination: Growing mediums, such as soil or hydroponic solutions, can contain high levels of heavy metals that accumulate in cannabis plants. Additionally, improper packaging materials may leach heavy metals into the final product. Exposure to these contaminants can cause various health problems.


  • Microbial Contamination: Improper handling, storage, or curing of cannabis can create favorable conditions for the growth of harmful bacteria, fungi, or mold. Consuming products with microbial contamination can lead to infections or allergic reactions, particularly in individuals with weakened immune systems.


  • Inaccurate Potency Labeling: Some cannabis companies overstate the THC levels in their products to attract consumers seeking potent effects. This misleading practice not only deceives consumers but also makes it challenging to manage dosage effectively. Inaccurate labeling can lead to unintended consequences, such as overconsumption or adverse reactions.


  • Residual Solvents: Extraction processes used to create cannabis concentrates may leave behind traces of solvents, such as butane or propane. If not properly purged, these residual solvents can end up in the final product, potentially causing respiratory issues or other health concerns when inhaled.


  • Improper Sampling Techniques: Representative sampling is crucial for accurate lab testing results. If samples are not collected correctly or do not represent the entire batch, the test results may not reflect the true characteristics of the product. This can lead to false positives or negatives, compromising the reliability of the testing process.


  • Lack of Standardized Testing Methodologies: The absence of uniform testing protocols across labs and states contributes to inconsistencies in results. Different labs may use varying equipment, procedures, or reporting standards, making it difficult to compare results and ensure consistent quality control. This lack of standardization undermines the reliability of lab testing and hinders efforts to establish industry-wide benchmarks.



Where are Failure Rates Highest in the U.S.?


Failure rates in cannabis lab testing vary significantly across different states, with some regions experiencing higher rates than others.


  • Maine's Pesticide Problem: A study conducted by Nova Analytic Labs found a 17% failure rate of dangerous pesticides in cannabis samples tested in Maine. Specifically, 4% of adult use samples, and over 20% of medical samples failed pesticide screenings.



  • Oregon's Microbial Mishap: Oregon removed mandatory microbial testing due to high failure rates, while California has sent warning letters to labs threatening stiff penalties for inaccurate test results, including falsifying scientific data in pesticide testing results.


These inconsistencies in lab testing policies and preventable lab testing problems are attributed to the lack of federal guidelines on a national level, leading to disjointed state policies.


Minimizing Failure Rates in Cannabis Lab Testing


While the process may be complicated, it’s critical to reduce failure rates in cannabis lab testing to guarantee accurate labeling. 


1. Implement Strict Quality Control Measures


To reduce failure rates in cannabis lab testing, you must establish rigorous quality control protocols throughout cultivation, manufacturing, and packaging processes to help minimize contamination risks.


Regular Facility Inspections


Schedule regular inspections of your cultivation and manufacturing facilities. Identify potential sources of contamination, such as:


  • Improper ventilation

  • Unsanitary conditions

  • Equipment malfunctions

  • Pest infestations


Employee Training


Train your employees on proper handling techniques for cannabis plants, products, and packaging materials. Cover topics like:


  • Personal hygiene

  • Sanitation procedures

  • Cross-contamination prevention

  • Record-keeping


Quality Control Technology


Invest in quality control technology to monitor and maintain optimal conditions for cannabis growth and production. This may include:


  • Environmental control systems for temperature, humidity, and air quality

  • Automated irrigation and nutrient delivery systems

  • Contamination detection equipment

  • Traceability software for seed-to-sale tracking


Understanding the comparison between cannabinoids being tested, such as THCA vs Delta-9 can provide further insights. Implementing these technologies helps you proactively identify and address potential quality control issues before they lead to failed lab tests.



Failure Rates in Cannabis Lab Testing - Featured Image


2. Conduct Regular Internal Testing


Internal testing throughout the production process identifies potential issues before final lab testing. This allows you to catch failures early, remediate them, and reduce overall failure rates.


Develop an Internal Testing Plan


A testing plan greatly minimizes the possibility of issues in your lab testing. To implement a proper testing plan, you should:


  • Create a Schedule: Determine the frequency and timing of internal tests based on your production timeline and potential risk points.


  • Select Testing Methods: Choose appropriate testing methods for each stage of production, considering the specific contaminants or quality factors you want to assess.


  • Allocate Resources: Assign dedicated staff and equipment for internal testing to ensure consistency and reliability.


Implement In-Process Testing


Test incoming raw materials, such as cannabis plants, nutrients, and packaging materials, for contaminants or quality issues before they enter production.


Conduct tests at key stages of production, such as after extraction, purification, or formulation, to identify any issues that may have arisen during processing. Test a representative sample of the final product before sending it for external lab testing to ensure it meets your quality standards.


Utilize Rapid Testing Methods


Rapid testing methods provide quick results, allowing you to make real-time decisions and adjustments in your production process. Consider using the following tests.


  • Immunoassay Tests: Use immunoassay tests for rapid screening of pesticides, mycotoxins, or other contaminants.


  • PCR Tests: Employ polymerase chain reaction (PCR) tests for quick detection of microbial contamination.


  • Portable Testing Devices: Invest in portable testing devices for on-site analysis of potency, terpenes, or other quality parameters.


3. Implement Proper Sampling Procedures


Sending representative samples for testing is critical to obtaining accurate results. Improper sampling leads to inaccurate results.


Develop a Sampling Plan


Defining batch sizes is crucial for product quality and consistency. Determine appropriate batch sizes based on regulatory requirements and production capacity to optimize efficiency and meet standards. 


Establish clear sampling protocols, including the number of samples, locations, and techniques, to ensure reliable quality testing. Train employees comprehensively on these protocols, emphasizing the importance of accurate sampling and the specific steps involved. Well-trained staff will maintain high-quality control standards, ensuring the sampling process is consistent and effective.


Use Appropriate Sampling Techniques


To ensure proper sampling, it’s important to use proper sampling techniques that are a good representation of your batches. To help achieve that, consider:


  • Random Sampling: Employ random sampling techniques to ensure samples are representative of the entire batch and not biased towards any particular portion.


  • Composite Sampling: Use composite sampling, where multiple samples are combined into a single sample, to obtain a more representative sample of the batch.


  • Aseptic Techniques: Follow aseptic techniques when collecting samples to prevent contamination and ensure the integrity of the samples.


Handle and Store Samples Properly


Use appropriate packaging materials that are clean, sterile, and compatible with the sample matrix to prevent contamination or degradation. Clearly label each sample with unique identifiers, such as batch numbers, sampling dates, and product information, to maintain traceability. 


Store samples under appropriate conditions, such as temperature and humidity control, to preserve their quality and integrity until testing.


4. Stay Up-to-Date on Regulatory Changes


Cannabis testing regulations evolve as markets mature. Staying informed of changes to testing requirements or allowable limits for contaminants in your state is essential.


Monitor Regulatory Updates


It’s also important to follow announcements and publications from your state's cannabis regulatory agencies to stay informed of any proposed or implemented changes. Join industry associations or attend their events to network with other professionals and stay updated on regulatory developments.


Engage with legal professionals specializing in cannabis regulations to ensure you have a clear understanding of your obligations and any changes that may affect your business.


Review and Interpret Changes


When regulatory changes occur, carefully review and interpret the new requirements to understand their impact on your operations.


  • Testing Requirements: Assess any changes to the types of tests required, testing methodologies, or acceptable limits for contaminants.


  • Reporting and Documentation: Evaluate any new reporting or documentation requirements, such as changes to certificate of analysis (COA) formats or data submission processes.


  • Compliance Deadlines: Note any compliance deadlines or grace periods for implementing the new regulations and plan accordingly.


5. Partner with Reputable Testing Labs


Partnering with reputable cannabis testing labs is key to reducing failure rates and ensuring accurate, consistent results. The right lab will have proper accreditations/licenses, standardized methodologies, GMP-certified labs, and more.


Look for Proper Accreditations


Reputable labs will have the necessary accreditations, such as:


  • ISO/IEC 17025: This international standard demonstrates a lab's technical competence and ability to produce valid results.


  • State-specific Licenses: Labs should hold all required licenses and certifications in your state or jurisdiction.


Ensure Use of Standardized Methodologies


Standardized testing methodologies ensure consistency and comparability of results across different labs.


  • Validated Methods: Reputable labs use validated testing methods that have been proven to produce reliable results.


  • Standard Operating Procedures: Labs should have well-documented standard operating procedures (SOPs) that outline their testing processes and quality control measures.


Evaluate Customer Service and Communication


A reputable lab will provide excellent customer service and maintain open, transparent communication with its clients.


  • Responsive Support: Look for labs that offer prompt, knowledgeable support when you have questions or concerns.


  • Clear Reporting: Lab reports should be detailed, easy to understand, and include all necessary information, such as testing methods, results, and quality control data.


Partnering with a reputable cannabis testing lab that demonstrates technical competence, participates in proficiency testing, and follows standardized methodologies will help you reduce failure rates and maintain compliance with regulations. 


6. Investigate Failed Tests and Implement Corrective Actions


When cannabis products fail lab tests, taking swift action to identify the root cause and implement corrective measures is essential. This proactive approach not only prevents future failures but also demonstrates your commitment to quality and safety.


Conduct a thorough investigation to address the issue effectively. Begin by gathering all relevant information about the failed test, including the batch number, testing results, and associated production records. This data collection is crucial for understanding the scope and specifics of the problem.


Next, analyze the data to identify potential causes of the failure. Look for contamination sources, equipment malfunctions, or human error that might have contributed to the issue. A detailed analysis will help pinpoint the exact cause and guide the corrective actions needed.


Additionally, trace the supply chain from raw materials to final products. Investigate each stage to identify any points of potential contamination or quality issues. By thoroughly examining the supply chain, you can ensure that all possible sources of failure are addressed, enhancing overall product quality.


Final Thoughts on Reducing Cannabis Lab Testing Failure Rates


In an industry as dynamic and rapidly expanding as cannabis, addressing lab testing failure rates is instrumental in safeguarding consumer safety while bolstering market confidence. 


Through diligent quality control, collaboration with accredited labs, and adherence to evolving regulatory standards, businesses can effectively reduce failure rates, ensuring that their products meet the highest benchmarks of safety and reliability. 


At Arvida Labs, our commitment to excellence is evident in our meticulous approach to testing. Leveraging advanced technology and a seasoned team of experts, we uphold stringent protocols that guarantee dependable results, helping our clients navigate the complexities of cannabis quality assurance with confidence.


If you’re looking for top-quality distillate and isolate products that have been thoroughly tested with impeccable protocols, take a look at our range of products today. From CBD to HHCP, Arvida Labs is offering pure distillate products that are perfect for your manufacturing needs.



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